JA-Modified Racing Performance

MOTORCYCLE RACING
CORE COMPONENTS

Factory-backed forged pistons, connecting rods, crankshaft assemblies, and cylinders — engineered for the next generation of championship-winning motorcycles. From concept to production, we deliver world-class quality for racing brands worldwide.

Complete Rotating Assembly Engineering

Forged Pistons · Connecting Rods · Crankshafts · Cylinders

2-Stroke 85cc–500cc 4-Stroke 250cc–1000cc+
Engineering Excellence

PREM IER RACING
COMPONENT ENGINEER

We do not simply manufacture parts — we engineer complete rotating assembly solutions for racing motorcycles. Our 20+ years of experience span material science, precision forging, CNC machining, thermal treatment, and quality assurance — all integrated under one roof.

"Most suppliers can make a piston. Few can engineer a complete rotating assembly — piston, rod, crank, and cylinder — as a matched system, optimized for a specific engine platform and power goal. That is the difference between a parts vendor and a true engineering partner."

Integrated Manufacturing

In-house forging, CNC machining, heat treatment, shot peening, MPI inspection, and surface coating — full control of the entire production chain. No outsourcing, no compromise on quality.

Advanced Materials

2618-T6 / 4032-T6 forged pistons · 4340 / 300M / Titanium connecting rods · 40Cr forged crankshafts · 20CrMo rods · Ni-SiC electro-ceramic cylinder plating. Each material selected and validated for its specific application.

Custom Engineering

FEA analysis · 3D modeling · Prototype machining · Testing support. 10-set minimum for custom specs. Engineer-direct consultation — your concept to production drawing in 3–7 days.

Product Portfolio

RACING-GRADE COMPONENTS

From individual components to complete rotating assemblies — our manufacturing capability covers the full spectrum of high-performance motorcycle engine parts.

KTM 450 Forged Crankshaft Assembly
Forged Crankshaft Assemblies — 40Cr, induction hardened, dynamic balanced
KTM 300 Connecting Rod
Connecting Rods — 20CrMo / 4340 / 300M, fracture-split, ARP hardware
Piston Kits
Piston Kits — 2618/4032 forged & AC9B cast, DLC/Moly coating
Ni-SiC Cylinders
Cylinders — Ni-SiC electro-ceramic plated, race-proven durability
Process Control

END-TO-END MANUFACTURING

Every component passes through our integrated production line, with quality verification at every stage — from raw material to finished product.

01

Forging

Precision hot forging of aluminum and steel alloys. Optimized grain flow structure for maximum component strength and fatigue life.

02

CNC Machining

High-accuracy CNC machining maintaining tolerances down to ±0.003mm. Multi-axis capability for complex geometries and custom profiles.

03

Heat Treatment

T6 solution & aging for aluminum alloys. Carburizing, nitriding, and through-hardening for steel components. Fully controlled in-house.

04

Finishing & QC

Shot peening · MPI crack detection · 100% dimensional inspection · Hardness testing · Metallurgical analysis · Full batch traceability documentation.

Component Capabilities

COMPLETE ENGINE SYSTEM CAPABILITY

Every component is engineered to perform as part of an integrated rotating assembly — not as an isolated part. This system-level approach is what sets our engineering apart.

Forged Crankshaft Assemblies

High-strength 40Cr forged crankshaft webs with induction-hardened crank pins. Precision balanced for high-RPM racing engines up to 14,000+ RPM. Full stroke customization and multi-piece assembly options available.

40Cr forged steel · Induction hardened pin · Shot peened fillets · Dynamic balancing

Connecting Rods

OEM-grade alloy steel connecting rods engineered for fatigue resistance. Fracture-split cap design for precise bearing alignment. Shot-peened fillets reduce stress concentration. Available with ARP2000 / L19 / 625+ bolts.

20CrMo / 4340 / 300M · Fracture-split cap · Shot peened · ARP hardware optional

Forged & Cast Pistons

High-silicon AC9B cast pistons for OEM-grade durability and 2618/4032 forged pistons for extreme performance applications. Multiple ring pack configurations, coating options, and compression ratios available.

2618-T6 · 4032-T6 · AC9B · DLC/Moly/Ceramic coating · Custom CR

Ni-SiC Cylinders

Advanced nickel-silicon carbide electro-ceramic plated cylinders providing exceptional wear resistance, lower friction, and superior heat transfer versus traditional cast iron liners. Race-proven in off-road, motocross, and enduro environments.

Ni-SiC electro-ceramic plating · Aluminum alloy construction · Drop-in ready
Why JA-Modified

THE ENGINEERING ADVANTAGE

What makes JA-Modified the right partner for racing motorcycle brands seeking world-class engine components.

Full Rotating Assembly

Pistons, rods, cranks, and cylinders — matched as a system from one engineering team. No cross-brand compatibility issues, optimized together for maximum performance.

Race-Proven Durability

Components tested in motocross, enduro, track, and off-road environments. From 85cc mini bikes to 1000cc+ superbikes — proven reliability at the limit.

Small-Batch Custom

Custom orders from just 10 sets. Ideal for prototype development, limited-edition models, and racing programs. Engineer-direct communication from concept to delivery.

Global Standards, Local Partner

World-class engineering and quality standards, with the responsiveness and flexibility of a direct factory partnership. No middlemen, no minimum volume commitments.

Fast Turnaround

Concept to drawing in 3–7 days. Production in 4 weeks for custom orders. Rapid iteration for development programs where time-to-track matters.

Material Traceability

Full material certification with mill certificates. Every batch documented with dimensional inspection, MPI crack detection, and hardness testing results.

Platform Experience

EXTENSIVE ENGINE COVERAGE

We have developed and manufactured components for a wide range of motorcycle engines. If your platform is not listed, our engineering team can develop a custom solution tailored to your specifications.

2-Stroke: 85cc – 500cc
4-Stroke: 250cc – 1000cc+
Single & Twin Cylinder
Off-Road / Enduro
Motocross / Supermoto
Custom Platforms

READY TO ENGINEER
YOUR NEXT ENGINE?

Whether you are developing a new race platform or upgrading an existing model — our engineering team is ready to partner with you. Contact us to discuss your project requirements.

Contact Our Engineering Team →